The quality of the plastic part depends on the material characteristics, the mold design, and the process parameters, one of which is more important. It involves many sub-design tasks that determine the cost and performance in the early conceptual mold layout design phase. Base-Cover was injection molded with acrylonitrile–butadiene–styrene (ABS)/polycarbonate (PC) [ABS/PC] alloy resin and its process parameters was analyzed by commercial Moldflow software. The optimum gate location and melt filling time were determined, and the optimum injec...