Precise measurement of shape parameters of gear components is of ultimate importance for performance and service life of machinery. The conventional manual methods with aid of measurement tools rely largely on experiences of testing personnel. This study aims at developing an efficient and automatic methods for gear measurements, based on Fourier analysis with image processing software OPTIMAS. The shape parameters of gear are conveniently derived from the polar coordinates and the Fourier coefficients obtained from the image analysis software. The automatic methods are applied to two types of...