The maximum temperature difference, which is corresponding to the optimal current, is important for evaluating the performance of thermoelectric coolers (TECs). As a representative of the thermoelectric leg with non-constant cross-section, the pyramidal thermoelectric leg has more advantages than the traditional cuboidal thermoelectric leg due to the large temperature gradient. However, the fabrication is much complex. In this work, a new shaped thermoelectric leg for TECs with almost the same property with the pyramidal legs is proposed and a simple practical approach for fabrication by takin...